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Senior Engineer - Quality in Coimbato...

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Senior Engineer - Quality

Circor Coimbatore, Tamil Nadu (Onsite) Full-Time

ORGANIZATIONAL STRUCTURE

BUSINESS: CIRCOR INDUSTRIAL

LOCATION: COIMBATORE, INDIA

DIRECT REPORTING: QUALITY MANAGER

FUNCTIONAL REPORTING: NA

Position Summary

The Senior Quality Engineer shall support the business in the areas of new product development, lean implementation, process capability improvement, daily production support, project management, technical data interpretation/analysis (engineering drawings, specifications, technical publications, component maintenance manuals, purchase orders, etc.), and quality system management. With an initial focus on in-service defects.

Principal Activities:

  • Drive manufacturing process capability improvements through variation reduction, error-proofing, and implementation of statistical process control
  • Collect and analyze data to identify and prioritize opportunities for improvement of product and process quality
  • Provide leadership on problem solving teams to drive root cause analyses and corrective/preventive action plans
  • Key quality representative on new product introduction teams responsible for contract review and driving design-for-quality on new product introduction teams
  • Develop and improve manufacturing processes and expand manufacturing capabilities, as required
  • Manage supplier quality and provide support for supplier quality development
  • Perform product reliability studies
  • Validate and respond to corrective and preventive action requests (from both internal and external customers)
  • Provide quality witness on tear down of customer returned material
  • Participate on Material Review Board and Configuration Control Board
  • Develop process flow charts/diagrams and process failure mode effects analyses reports
  • Create statistically valid control plans for manufacturing processes
  • Use of lean and six sigma tools to drive variation reduction
  • Conduct and participate in quality system, process, and product audits
  • Provide technical leadership to inspection team members
  • Support product/process certifications and approvals
  • Comply with all company policies/procedures
  • Comply with all military and contractual requirements
  • Perform other job-related duties as assigned by management
  • Serve as team lead while interfacing with suppliers and customers on product performance

CANDIDATE REQUIREMENTS

Knowledge Skills & Abilities

  • Knowledge of manufacturing operations required.
  • High ethical standards. Models and supports organization’s goals and values; adapts to changing conditions; demonstrates persistence and overcomes obstacles.
  • Strong business/technical writing, presentation, planning, problem solving, organizational, project management and decision-making skills.
  • Six sigma tools and methodology; green belt or black belt experience is a plus
  • Lean manufacturing practices to improve product/process quality
  • Excellent problem solving skills aimed at identifying and correcting the root causes of problems
  • Demonstrated working knowledge of problem solving tools: 5-Whys, failure mode and effects analysis, 8-D, Pareto analysis, fault tree analysis, Bayesian inference and Ishikawa diagrams
  • Demonstrated ability to create and implement statistically valid control plans and audit plans
  • Working knowledge of inspection metrology and proper application of automated measuring equipment
  • Excellent working knowledge of geometric dimensioning and tolerancing
  • Ability to create and/or review failure analysis reports and perform dimensional tolerance stack up analyses
  • Thorough knowledge of Word, Excel, Power Point, Visio, Project, and other applicable tools
  • Knowledge of appropriate computer based programs.
  • A thorough knowledge and understanding of the use and application of statistical quality assurance methods.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions.
  • Experience with PPAP, Control Plans, FMEA’s, and problem solving techniques.
  • Strong verbal and written communication skills.
  • Design, mechanical integrity, process control, project management, assembly, and machining experience preferred.

Education & Experience

  • BE Engineering with 7+ years of experience in a quality related field. Masters of Science in Engineering a plus

  • A minimum of 15+ years of progressive quality systems and process quality experience a manufacturing environment with a focus on Supplier Quality Development. Experience with lean manufacturing in a high mix low volume environment is a plus.

CIRCOR is an EEO Employer of Females / Minorities / Veterans / Individuals with Disabilities

Recommended Skills

  • Assembly And Installation
  • Auditing
  • Blackbelt
  • Configuration Management
  • Corrective And Preventive Action (Capa)
  • Data Analysis

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Job ID: 16330/3757/18315

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